Label Quality Inspection System For 42,000BPH Bottled water production line

High-Speed Label Quality Inspection System – Premium Quality Assurance

Shanghai Peiyu Packaging Technology Co.,Ltd. 

Product Overview
Our High-Speed Bottled Water Label Inspection Machine is an advanced vision-based system designed to ensure 100% accurate label placement, print quality, and barcode verification in high-speed production lines. Ideal for bottled water manufacturers, this machine enhances efficiency, reduces waste, and ensures compliance with industry standards.

Key Features & Benefits
✔ High-Speed Inspection – Capable of inspecting up to 1,200 bottles per minute, ensuring seamless integration with fast-moving production lines.
✔ AI-Powered Vision System – Utilizes deep learning and high-resolution cameras to detect misaligned, wrinkled, missing, or misprinted labels with precision.
✔ Barcode & QR Code Verification – Ensures scannability and correct data encoding for traceability.
✔ User-Friendly Interface – Intuitive HMI touchscreen for easy setup, real-time monitoring, and defect logging.
✔ Rejection Mechanism – Automatic pneumatic or mechanical rejection of defective bottles to maintain quality control.
✔ Multi-Language Support – Supports English, Spanish, German, French, and more for global operations.
✔ Robust Construction – Made from stainless steel (SS304/SS316) for durability and hygiene compliance in food & beverage environments.

Technical Specifications
Parameter Specification
Inspection Speed               Up to 1,200 bottles/min
Camera Resolution            5MP / 12MP (optional)
Detection Accuracy            ±0.2 mm
Supported Bottle Sizes      200ml – 2L (customizable)
Power supply                     220V/110V, 50/60Hz
Communication Ethernet,  RS-232, USB
Rejection System              Pneumatic / Mechanical
Operating Temp.               0°C – 45°C
Protection Rating              IP65 (dust & water-resistant)

Why Choose Our Label Inspection Machine?
✅ Reduces Production Waste – Minimizes mislabeled bottles, saving costs on recalls and rework.
✅ Boosts Efficiency – Seamlessly integrates with existing filling & packaging lines.
✅ Compliance Ready – Meets FDA, EU, and ISO standards for food-grade equipment.
✅ Low Maintenance – Self-cleaning optics and minimal moving parts ensure long-term reliability.

Frequently Asked Questions (FAQ)
Q1: What types of defects can this machine detect?
A: It identifies misplaced, torn, wrinkled, missing, or smudged labels, as well as incorrect barcodes and expiration dates.

Q2: Can it handle different bottle shapes and sizes?
A: Yes, the machine is adjustable for various containers (PET, glass, etc.) and supports quick changeovers.

Q3: Is the system compatible with PLC-controlled production lines?
A: Absolutely. It supports PLC integration (Siemens, Allen-Bradley, etc.) via Ethernet/IP or Profibus.

Q4: How is data logged and stored?
A: Defect records are saved in CSV/Excel format, with options for cloud-based analytics.

Q5: What’s the warranty and support policy?
A: We offer a 2-year warranty with 24/7 remote support and on-site service options.

Conclusion
Our High-Speed Bottled Water Label Inspection Machine is the ultimate solution for ensuring zero-label defects in high-volume production. With AI-driven accuracy, rugged design, and seamless automation, it’s the perfect investment for bottled water brands targeting the US and EU markets.